Powered Industrial Lift Truck (Forklift) Operations
- Description
- Curriculum
Each year, tens of thousands of forklift-related injuries occur in U.S. workplaces. Many employees are injured when lift trucks are inadvertently driven off loading docks or lifts fall between docks and an unsecured trailer. Employees are also struck by a lift truck or fall while on elevated pallets and tines. Most incidents also involve property damage, including damage to overhead sprinklers, racking, pipes, walls, and machinery. Unfortunately, most employee injuries and property damage can be attributed to lack of safe operating procedures, lack of safety-rule enforcement, and insufficient or inadequate training. This program is geared toward managers, supervisors, and even the first time operators.
It is a violation of Federal law for anyone UNDER 18 years of age to operate a forklift or for anyone OVER 18 years of age who is not properly trained and certified to do so. [More…]
Note: This course is intended as a supplement for providing training under OSHA’s Powered Industrial Truck standard. This course focuses on powered industrial trucks commonly used in general industry. It is not a substitute for any of the provisions of the Occupational Safety and Health Act of 1970, for the powered industrial truck standard, or for any other OSHA standards. It is also not a substitute for a powered industrial truck operator training program. The employer shall certify that each operator has been trained and evaluated as required by 1910.178(I). The material for this course is from the Occupational Safety and Health Administration (OSHA) website.
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1Types and Fundamentals
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2Types/Class
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3Class I: Electrical Motor Rider Trucks
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4Class II: Electrical Motor Narrow Aisle Trucks
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5Class III: Electric Motor Hand Trucks or Hand/Rider Trucks
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6Class IV: Internal Combustion Engine Trucks (Solid/Cushion Tires)
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7Class V: Internal Combustion Engine Trucks (Pneumatic Tires)
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8Class VI: Electric and Internal Combustion Engine Tractors
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9Class VII: Rough Terrain Forklift Trucks
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10Assessment Unit 1-1This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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11Power Sources
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12Internal Combustion (IC)
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13Electric
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14Battery Charging Area
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15Battery Charging and Changing Procedures
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16Battery Maintenance
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17Sulfuric Acid Splash
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18Emergency Procedure in the Event of an Acid Splash
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19Sulfuric Acid Spill (In the event of battery breakage)
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20Hydrogen Gas
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21Assessment Unit 1-2This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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22Parts
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23Mast and Carriage
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24Forks
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25Attachments
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26Nameplate/Data plate
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27Capacity
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28Danger, Warning and Caution Labels
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29Controls
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30Instruments
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31Instrument Panel
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32Oil Pressure Gauge
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33Temperature Gauge/Light
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34Transmission Temperature
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35Fuel Gauge
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36Hour Meter
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37Battery Discharge Indicator
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38Battery
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39Overhead Guard
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40Tires
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41Other Safety and Warning Devices
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42Assessment Unit 1-3This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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43How to Pre-Start a Forklift
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44Basic Operations
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45Pre-Operation
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46Pre-Operation Inspection
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47Operational Inspection
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48Removal from Service
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49Maintenance
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50Forklift Safety Inspection
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51Assessment Unit 2-1This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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52Traveling & Maneuvering
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53Mounting and Dismounting
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54Starting/Stopping
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55Operating at Speed
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56Steering, Turning and Changing Direction
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57Traveling on Inclines
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58Parking
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59Assessment Unit 2-2This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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60Safe Travel Practices
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61Visibility
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62Tipover
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63Load Handling
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64Safe Handling Preparation
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65Approaching
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66Mast Position
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67Fork Position
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68Lifting the Load
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69Lowering the Load
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70High Tiering
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71Truck Trailers and Railroad Cars
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72How to Operate a Forklift | Electric Counterbalance Training
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73Assessment Unit 2-3This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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74The Workplace
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75Physical Conditions
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76Slippery Conditions
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77Obstructions and Uneven Surfaces
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78Floor Loading Limits
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79Overhead Clearance
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80Pedestrians
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81Pedestrian Traffic
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82Assessment Unit 3-1This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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83Moving Personnel
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84Maintain Distance
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85Ramps and Grades
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86Traveling on Ramps and Grades
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87Traveling with a Load (Forks Upgrade)
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88Traveling Empty (Forks Downgrade)
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89Loading Docks
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90Assessment Unit 3-2This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.
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91Narrow Aisles
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92Reach Trucks
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93Order Picker
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94How to Operate a Forklift | Order Picker | Cherry Picker Training
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95Safe Stacking Rules
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96Elevators
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97Enclosed and Hazardous Areas
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98Designated Locations
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99Indoor Air Quality
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100Carbon Monoxide
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101Assessment Unit 3-3This Assessment test your knowledge on the material just covered. You must pass with 100% in order to move on. You may retake as many times necessary.